Sheet Metal: Sheet metal, typically galvanized steel, is a widely used material for air ducts. It is durable, fire-resistant, and provides structural integrity. Sheet metal ducts can be fabricated in various shapes and sizes, making them suitable for different applications. However, they can be relatively expensive and may require professional installation.
Flexible Ducts: Flexible ducts consist of a flexible plastic inner core, often made of vinyl or aluminum, surrounded by insulation and an outer protective layer. These ducts are easy to install and highly adaptable, making them suitable for spaces with limited access or irregular layouts. There are flexible ducts available that use PVC as the outer protective layer or coating. These ducts typically have a flexible inner core made of materials such as aluminum or polyester, which is then covered with a PVC layer to provide durability and protection. The PVC coating helps to make the duct more resistant to tearing, punctures, and damage from external elements.
PVC Fabric for Air Duct Fire Retardant Anti-static

Fiberglass Duct Board: Fiberglass duct boards are composed of fiberglass strands bonded together with a resin binder. They provide thermal insulation and can help reduce noise transmission. Fiberglass ducts are relatively lightweight, easy to handle, and offer good insulation properties. However, they may require additional sealing to prevent air leakage and can be susceptible to moisture damage if not properly installed.
Fabric Ducts: Fabric ducts, also known as textile or air sock ducts, are made from permeable materials such as polyester or nylon. They are lightweight, flexible, and often used in applications where aesthetics or airflow dispersion are important, such as sports facilities or large open spaces. Fabric ducts are relatively easy to install, offer good air distribution, and can be washed or replaced when needed.
Phenolic Foam Panels: Phenolic foam panels are made from a type of rigid insulation foam with excellent thermal properties. These panels are lightweight, provide good insulation, and can resist high temperatures. They are commonly used for ductwork in HVAC systems where energy efficiency is a priority. However, phenolic foam panels are relatively expensive and require professional installation.